China rubber gym floor factory

  • Material: SBR / SBR + 15% EPDM / 100% SBR
  • Thickness: 2mm – 50mm
  • Density: 700 – 1100 kg/m³
  • Hardness: 65±5 Shore A (mats ≥75)
  • Format: Tiles · Interlocking tiles · Rolls
  • Size: 500×500 / 1000×1000mm for tiles / rolls: 10m(length) * 1m(width)
  • Color: Black + red/green/blue/gray/yellow… fleck
  • Certificate:CE · REACH · RoHS
  • Fire: Flame resistance B1
  • Warranty: 3 – 6 years
  • MOQ: 100sqm
  • Color and Customization: Support
  • Custom logo: Support
  • Free cost sample: Support
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1 China Rubber Gym Floor Factory
2 Rubber Floor Manufacturer From China

Rubber Floor Manufacturer from China

MF Floor is one of China’s leading manufacturers of rubber flooring, dedicated to high efficiency and reasonable cost. Our rubber tiles, interlocking tiles, rubber rolls floor and commercial mats are CE and REACH certified for high performance and a long service life.

We offer customized solutions plus full OEM and ODM services. Wholesalers, distributors, dealers, traders and agents are warmly welcome to place bulk orders and collaborate with us — with factory-direct pricing and no middlemen involved.

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What Is Rubber Floor?

Rubber flooring is a resilient surface made from vulcanized SBR (often blended with EPDM), supplied in different densities for different styles. Unlike soft foam mats, it is engineered for the demanding conditions of fitness, sports, industrial and outdoor environments.

3 What Is Rubber Floor
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  • High Durability & Resilience

    Withstands heavy foot traffic, dropped weights, equipment drags and intense daily use with excellent abrasion resistance.

  • Impact & Sound Control

    Cushions impact and reduces noise — sound improvement up to Ln,w –61dB — protecting both athletes and the subfloor.

  • Slip & Weather Resistance

    Skid resistance above 47 BPN and stability from -30℃ to +150℃, suitable for both indoor and outdoor areas.

  • Low Maintenance & Customization

    Easy to clean, with custom thickness, color fleck and texture, plus B1 flame resistance and CE / REACH compliance.

  • Personalização: Muitas vezes, pode ser personalizado com marcações embutidas para escadas de agilidade, pistas de sprint, demarcações de zonas ou logótipos de ginásio.
  • Estética e funcionalidade melhoradas: Ajuda a criar zonas de treino específicas, melhora o aspeto das instalações e pode oferecer alguma absorção de choques.

Why MF Rubber Floor

1) Engineered for Peak Performance

Density-matched design:

Choose 700–900 kg/m³ tiles for impact zones or high-density 1050–1100 kg/m³ SBR+EPDM for lock tiles and rolls. The right density gives the ideal balance of cushioning, stability and traction for gyms, sports arenas and industrial floors.

Reinforced rubber compound:

Recycled tire rubber, sieved five times for purity, is bonded with high-tack eco binder and vulcanized under up to 250-ton press force — giving tensile strength up to 2.6 MPa and elongation at break up to 282%. Roll floor is naturally cured for ~10 days for maximum dimensional stability, and commercial mats reach a wear resistance value of 139.9.

Easy to live with:

A dense, sealed rubber surface shrugs off dust and spills — sweep or damp-mop with a neutral detergent. No infill, no special treatments, and soluble-mercury results well within safe limits.

Format for every job:

Interlocking lock tiles drop in without glue, large 1000×1000mm tiles cover ground fast, and rolls up to 1.22m wide give a near-seamless finish. Most installs need only a utility knife, adhesive or double-sided tape.

Make it yours:

Black base with red, green, blue, gray or yellow fleck as standard, plus custom fleck ratios, solid colors and thickness from 2mm to 50mm. OEM color matching and packaging available for distributors.

Safe and sharp:

Reliable non-slip traction (test result 52 BPN at 20℃), B1 flame resistance and a clean speckled finish that elevates the look of any gym, playground or commercial space.

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4 Why MF Rubber Floor

Rubber Flooring Applications

With different material densities for different styles, rubber flooring suits a wide range of indoor and outdoor scenarios — wherever surfaces need to be impact-, slip- and shock-resistant.

5.1 Gym Clubs Weight Rooms

Gym Clubs & Weight Rooms

High-density tiles and rolls absorb dropped weights, protect the subfloor and cut noise in commercial fitness facilities.

5.2 CrossFit Functional Zones

CrossFit & Functional Zones

Durable, slip-resistant surfaces stand up to sled drags, box jumps and heavy daily training without curling or tearing.

5.3 Children Playgrounds

Children’s Playgrounds

Thick 15–50mm tiles provide soft, shock-absorbing fall protection and bright color flecks for safe, cheerful play areas.

5.4 Cattle & Horse Stables

Cattle & Horse Stables

Cushioned, hard-wearing rubber improves animal comfort and footing while resisting moisture, weather and heavy loads.

5.5 Outdoor Park And Gym Area

Parks & Outdoor Areas

UV- and weather-stable from -30℃ to +150℃, ideal for walkways, leisure spaces and outdoor sports surfaces.

5.6 Industrial & Commercial Sites

Industrial & Commercial Sites

High-density commercial mats with a wear resistance of 139.9 and a 6-year warranty handle high-traffic workspaces.

Wholesale Rubber Floor by Series

A complete rubber flooring line for functional training, CrossFit, playgrounds, stables, parks and industrial sites — available across tiles, interlocking lock tiles, rolls and commercial mats.

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  • Material: Recycled rubber base + EPDM / PVC top (SBR + EPDM for high-density)
  • Espessura: 2 / 3 / 4 / 5 / 6 / 8 / 10 / 12 … up to 50mm
  • Densidade: 700–900 kg/m³ (tiles) · 1050–1100 kg/m³ (lock tiles & rolls)
  • Dureza: 65±5 Shore A · commercial mats ≥75
  • Tensile strength: 2 – 2.6 MPa
  • Elongation at break: 200% – 282%
  • Azulejos: 500×500mm / 1000×1000mm
  • Interlocking: 485×485mm / 980×980mm 
  • Rolos: 1m / 1.2m / 1.22m wide × 10m long
  • Acessórios: Beveled edges & corners for outdoor and indoor fields
  • Cor: Black with red, green, blue, gray, yellow fleck, solid or color customized
 
  • Certificate: CE, REACH, RoHS
  • Fire: Flame resistance B1 
  • OEM / ODM: Custom color, thickness, texture & packaging

Standard fleck colors & custom matching

Every rubber floor starts with a deep black base, accented by your choice of colored fleck — red, green, blue, gray or yellow — to suit zoning, branding or simple style. Solid colors are available on selected products.

For larger orders we offer custom color services to match your brand palette, from vibrant high-saturation tones to subdued neutrals, with consistent results across batches and locations. Request physical samples any time.

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6 Standard Fleck Colors & Custom Matching

Serviços de personalização OEM

With over a decade of industry experience, MF Floor is more than a manufacturer of rubber flooring. We offer full-process OEM services to help global clients create products tailored to their market and brand.

O que podemos fazer por si?

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Como iniciar o seu projeto OEM?

Passo 1

Partilhe os seus requisitos

Tell us your usage scenario, size, color/texture preferences and technical specs.

Passo 2

Desenvolvimento de design

Our team prepares a layout and spec sheet based on your input for approval.

 
Passo 3

Confirm & Produce

On approval we issue a clear lead time and contract, then begin transparent production.

 
Passo 4

Inspect & Ship

Será efectuada uma inspeção rigorosa na fábrica antes da expedição. Pode designar uma equipa de controlo de qualidade de terceiros para verificar a qualidade do produto de acordo com as normas acordadas no contrato de encomenda. Uma vez aprovados, embalamos os produtos de acordo com os seus requisitos e organizamos a expedição para o seu armazém ou porto designado. Também oferecemos entrega porta-a-porta com serviço DDP (Delivered Duty Paid).

Porquê escolher a MF Floor como seu parceiro OEM?

7 Why Choose MF Floor As Your OEM Partner
  • Instalações de fabrico próprias com resposta rápida e programação de produção flexível.
  • Equipa de exportação experiente, fluente em inglês, espanhol, árabe e muito mais.
  • Experiência OEM com mais de 3.000 marcas globais de fitness.
  • Suporte técnico de ciclo completo e assistência pós-venda - desde a amostragem até à entrega.
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Types of Rubber Floor

Eight product families covering every density and format — from double-layer composite gym tiles to high-density rolls, no-glue interlocking tiles and ramp accessories. All specs below are production values; full data sheets and 20GP loading quantities available on request.

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8.1 Composite Rubber Gym Floor Tiles

Composite Rubber Gym Floor Tiles

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EPDM / PVC top + recycled rubber base

  • Size: 500×500 / 1000×1000mm
  • Thickness: 15–50mm
  • Density: 700–900 kg/m³
  • Hardness: 65±5 Shore A
  • Tensile: 2 MPa · 200%
  • Sound: Ln,w –61 dB
  • Tolerance: ±5mm
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Warranty 3 years
8.2 Rubber Edges & Corners

Rubber Edges & Corners

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Beveled ramp edging for indoor and outdoor tiles
  • Edge: 500×150 / 1000×200mm
  • Corner: 150×150mm
  • Thickness: 20–50mm
  • Density: 900 – 1100 kg/m³
  • Hardness: 65±5 Shore A
  • Tensile: 2 MPa · 200%
  • Tolerance: ±2mm
8.3 Custom Patterned Rubber Floor

Custom Patterned Rubber Floor Tiles

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Custom EPDM pattern + recycled rubber base
  • Size: 500×500 / 1000×1000 mm
  • Thickness: 15–50 mm
  • Density: 700–1100 kg/m³
  • Hardness: 65±5 Shore A
  • Custom: Logo · Pattern · Color
  • Surface: Anti-slip · Wear-resistant
  • Shock absorption: Excellent
  • Tolerance: ±5 mm
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Garantia: 3 anos
8.4 Fine + Coarse Granule Tiles

Fine + Coarse Granule Tiles

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18-mesh fine top + coarse recycled base
  • Size: 500×500 / 1000×1000mm
  • Thickness: 15–70mm
  • Density: 700–900 kg/m³
  • Hardness: 65±5 Shore A
  • Tensile: 2 MPa · 200%
  • Sound: Ln,w –61 dB
  • Tolerance: ±5mm
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Warranty 3 years
8.5 Interlocking Tile

Interlocking tile

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No-glue puzzle edge
  • Size: 485×485 / 980×980mm / 1000×1000mm
  • Thickness: 3~ 20mm
  • Density: 875–1100 kg/m³
  • Hardness: 65±5 Shore A
  • Tensile: 2 MPa · 200%
  • Sound: Ln,w –61 dB
  • Install: Interlock, no glue
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Warranty 3 years
8.6 Lawn And Rubber Mat Combination Mat

Lawn and rubber mat combination mat

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No-glue puzzle edge
  • Size: 485×485 / 980×980mm / 1000×1000mm
  • Thickness: 3~ 20mm
  • Density: 875–1100 kg/m³
  • Hardness: 65±5 Shore A
  • Tensile: 2 MPa · 200%
  • Sound: Ln,w –61 dB
  • Install: Interlock, no glue
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Warranty 3 years
8.7 Acoustic Underlay

Acoustic Rubber Underlay

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High-density recycled rubber acoustic underlay
  • Roll width: 1.0 / 1.2 m
  • Roll length: Customizable
  • Thickness: 3–20 mm
  • Density: 300–700 kg/m³
  • Material: Recycled SBR rubber
  • Sound: Impact noise reduction
  • Performance: Shock and vibration isolation
  • Installation: Under wood, tile, vinyl or sports flooring
  • Water resistance: Excellent
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Garantia: 3 anos
8.8 Dog Bone Stable & Outdoor Pavers

Dog-Bone Stable & Outdoor Rubber Pavers

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Interlocking recycled rubber outdoor pavers
  • Shape: Dog-bone interlocking design
  • Size: Customizable
  • Thickness: 20–50 mm
  • Density: 700–900 kg/m³
  • Hardness: 65±5 Shore A
  • Surface: Anti-slip · Impact-resistant
  • Drainage: Water-permeable design
  • Weather resistance: Indoor and outdoor use
  • Colors: Red · Green · Yellow · Black
  • Applications: Stables, walkways, patios and outdoor areas
  • Garantia: 3 anos
8.9 Colored Outdoor SBR Rubber Tiles

Colored Outdoor SBR Rubber Tiles

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Colored SBR top + recycled rubber base
  • Size: 500×500 / 1000×1000 mm
  • Thickness: 15–50 mm
  • Density: 700–900 kg/m³
  • Hardness: 65±5 Shore A
  • Surface: Anti-slip · Shock-absorbing
  • Drainage: Water-permeable
  • Weather resistance: UV and weather resistant
  • Colors: Red · Green · Blue · Custom colors
  • Applications: Playgrounds, walkways and outdoor fitness areas
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Garantia: 3 anos
8.10 Rubber Roll Floor

Rolo de borracha para pavimentos

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22-mesh powder + EPDM · 10-day cured
  • Width: 1 / 1.2 / 1.22m
  • Length: 10m / roll
  • Thickness: 3–12mm
  • Density: 1050–1100 kg/m³
  • Hardness: 65±5 Shore A
  • Tensile: 2.6 MPa · 282%
  • Sound: Ln,w –50 dB
  • Fire: B1 (Cfl-s1) · CE, REACH
  • Warranty 3 years

Visão geral do processo de produção

From raw materials to finished, every step in our production process is strictly controlled to ensure each batch of rubber flooring meets international quality standards. Below is our standardized 6-step production workflow.

9.1 Raw Material Selection

Seleção de matérias-primas

Passo 1

We maintain a robust in-house inventory of raw rubber compounds, allowing us to launch production immediately for urgent orders without waiting on supplier lead times. This means a standard 20GP container order can be produced and shipped in as little as 5 days — giving our clients a real edge when deadlines are tight.

9.2 Compound Mixing

Compound Mixing

Passo 2

Each raw material is precisely proportioned according to a fixed formula to ensure batch-to-batch consistency. Then, under strictly monitored temperature and pressure, the ingredients are placed in a mixer for mixing.

9.3 Vulcanization & Lamination

Vulcanization & Lamination

Passo 3

Under specific temperature and pressure conditions, the blended rubber is fully cross-linked (vulcanized). This step locks in the rubber’s core mechanical properties—elasticity, hardness, and long-term abrasion resistance—thus ensuring that the block mats have stable and consistent performance.

9.4 Cooling And Precision Cutting

Cooling and Precision Cutting

Passo 4

Our self-developed cutting system cuts the material only after it has completely cooled. This ensures that each roll of material maintains precise dimensions and does not deform after cutting.

9.5 Quality Inspection – Dimensional Check

Quality Inspection – Dimensional Check

Passo 5

Each product must be measured for length, width, thickness, and weight to ensure it meets strict tolerance requirements before proceeding to the next process.

9.6 Quality Inspection — Hardness Uniformity Check

Quality Inspection — Hardness Uniformity Check

Passo 6

We use calibrated instruments to perform hardness tests at multiple points on the edges and surface of each piece of rubber to ensure uniform Shore hardness. Hardness uniformity is the most basic quality standard for rubber flooring.

9.7 Fire Safety Inspection

Fire Safety Inspection

Passo 7

Every batch of rubber flooring undergoes a strict flame test before leaving the factory. Our technicians apply an open flame directly to the tile surface to verify its self-extinguishing performance, ensuring the product meets international fire safety standards for gyms and commercial spaces.

9.8CPackaging

Embalagem 

Passo 8

After rigorous quality inspection, each product is packaged, labeled, and palletized according to the destination’s transportation requirements to protect it from damage during transport.

9.9 Container Loading & Shipping

Carregamento e expedição de contentores

Passo 9

Apoiamos envios FCL e LCL e oferecemos opções de entrega flexíveis, incluindo DDP, porta-a-porta ou serviços de recolha no porto.

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Teste de produtos

To ensure every batch of rubber flooring meets international quality standards and customer requirements, MF Floor has established a comprehensive and multi-dimensional quality inspection system. From raw material intake to finished product delivery, we conduct strict inspections at every critical stage to guarantee stable, reliable, and high-quality rubber floor for our global clients.

1 Inspeção das matérias-primas recebidas
2 Inspeção de produtos semi-acabados em curso
3 Inspeção final do produto de relva
9.6 Quality Inspection — Hardness Uniformity Check
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Certificação de qualidade Bg

Certificação

All MF Floor rubber flooring is tested and certified to international quality, fire, slip and environmental standards — so you can specify it with confidence for gyms, public spaces and children’s areas.

CE

CE

Ensaios de fogo

Ensaio de fogo

ROHS

ROHS

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Why Wholesale rubber mat in Bulk From Us

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FAQ

A nossa relva de fitness possui tecnologia de fibra LSR (Low Slide Resistance) para minimizar as queimaduras por fricção e garantir a estabilidade do equipamento. Com suporte uniforme, excelente absorção de choques e resiliência superior das fibras, é totalmente compatível com todos os tipos de equipamento de fitness.

6 anos. A nossa tecnologia de suporte SPU garante uma vida útil de mais de 10 anos. A relva passou nos testes de resistência aos raios UV de 5000 horas para garantir uma durabilidade a longo prazo.

Fornecemos um guia de instalação pormenorizado em 7 passos. A instalação pode ser efectuada com ferramentas básicas, como uma faca, um aspirador e um raspador.

Armazenar num ambiente seco e evitar pressões fortes para manter a integridade do produto.

A relva com um suporte em PU (poliuretano) absorve o impacto através da sua base resistente mas flexível, o que ajuda a proteger as articulações e a reduzir o risco de lesões durante o treino de alta intensidade.

Para empurrões de trenó e exercícios de agilidade, escolha uma relva curta e densa para reduzir o atrito e proporcionar uma base estável, enquanto uma relva de 15-20 mm é ideal para o treino geral; tenha em atenção que as áreas de levantamento de pesos devem utilizar tapetes de borracha espessos, e não relva, para absorver o impacto.

Antes da instalação, certifique-se de que a sub-base está limpa e nivelada, depois desenrole a relva e deixe-a repousar durante 24 horas, corte-a e cosa-a de acordo com uma direção uniforme do pelo e, por fim, fixe-a com um adesivo especializado ou fita de dupla face.

Para a manutenção diária, basta aspirar o pó e os detritos, tratar as manchas limpando com um detergente neutro e evitar a utilização de produtos químicos corrosivos ou objectos afiados que possam danificar a relva.